MPDS® PRO

The Key Technology for Scalable and Corrosion-Resistant Photochemistry

The successful scale-up of a photochemical process requires a thorough investigation of key parameters. The MPDS®PRO is designed for this purpose, offering exceptional corrosion resistance, making it ideal for demanding applications like chlorination, bromination, and fluorination.

For maximum durability and reliability, it features highly resistant Kalrez® seals and corrosion-resistant reactor components, ensuring safe operation in aggressive environments. The protection cabinet’s special coating further enhances longevity.

Using MPDS®PRO in miniplant technology allows systematic determination of process parameters under controlled conditions, enabling direct comparison of methods. It also supports seamless industrial scale-up and detailed optimization of existing processes.

Combined with Peschl Ultraviolet’s safety-engineered photoreactors, MPDS®PRO facilitates the development of highly efficient, durable photochemical production plants for the most challenging applications.

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MPDS PRO Cabinet for labs

Build the MPDS® that fits to your requirements.

MPDS Explanation

1. Lamp

All wavelengths relevant to photochemistry

We provide a comprehensive range of lamps as standard products. Our products encompass the full spectral spectrum in photochemistry by employing both monochromatic and polychromatic light sources. Our state-of-the-art lamps, including UV-LEDs, daylight-emitting Xenon light sources, and mercury medium- or low-pressure lamps, exemplify the forefront of technology within our photoreactor systems. We measure and deliver the pertinent spectral energy distribution data for each light source. This guarantees that all gathered data is quantifiable, reproducible, and suitable for publication.

lamp_icon
TLP15

nova®LIGHT TLP15

Low pressure

TLP15

nova®LIGHT TQ1000

Medium pressure

TLED 100

nova®LIGHT TLED100

High power LED

nova®LIGHT TLED200

High power LED

Flat LED100 for photochemical development system

nova®LIGHT FLED100

Flat-LED

Flat LED 400 for MPDS EVO

nova®LIGHT FLED400

Flat-LED

2. Cladding tubes

For immersion and thermal separation of lamps

An advanced, modular cladding tube system exists for the thermal separation of the lamp from the reaction medium. The cutting-edge MPDS® screwing mechanism ensures that glass fastening components do not shatter and can be used under a maximum pressure of 0.5 bar. The diameters of the cladding tubes in the laboratory are optimised for photochemical investigations while maintaining a consistent ratio to commercial scales. The glass tubes are designed for easy cleaning, being fully disassemblable and ideally suited for CIP cleaning procedures.

Cladding tubes for laboratory system MPDS Basic
Cladding tube HRL 1 for photochemistry
HRL-1

Quartz glass,
Borosilicate glass

HRL-2

Quartz glass,
Borosilicate glass

Cladding tube for photochemical process
HRL-3

Quartz glass,
Borosilicate glass
Cut-off filter tubes

Cladding tube HR4-L
HRL-4

Quartz glass,
Borosilicate glass

3. Photoreactor

Select the suitable standard photoreactor

From batch and semi-batch to continuous flow photoreactors, we offer the full range as standard, including Batch-, Falling Film-, Tubular-Flow-, Side-Loop-, Plate-Flow-, and Micro-Flow photoreactors. Depending on the application, reactor volumes from 2 ml to 5,000 ml are available, with customized solutions upon request.

To ensure maximum durability and reliability, all photoreactors are designed with corrosion-resistant materials, making them particularly suitable for aggressive chemical environments, such as halogenation processes. High-performance Kalrez® seals and high robust connectors provide exceptional chemical stability, even under extreme conditions.

Most reactors are equipped with multiple access points for optical measurement, sampling, gas injection, or inertization. Our standard remains: all photoreactors used in the laboratory can be seamlessly scaled to industrial levels while maintaining their efficiency and robustness.

 

Appropriate photoreactors for modular systems for laboratory
Photoreactor agitated lab system APR 9 liter

MPDS®PRO APR

MPDS®PRO Batch for low temperature

MPDS Pro Batch reactor for high temperature

MPDS®PRO Batch for high temperature

MPDS®PRO Plug-Flow with LED lamp

4. PRO Cabinet

Safe, durable, and user-friendly protection for photochemical applications

To comply with legal industrial safety requirements, the use of a protective casing is mandatory. The photonCABINET(safety cabinet) not only ensures maximum safety for photochemical applications but is also designed for practical and user-friendly operation.

A key feature of the photonCABINET is its corrosion-resistant coating, which provides long-term durability and protection even in aggressive chemical environments. This makes it particularly suitable for demanding applications such as halogenation processes. Special attention has been given to ease of use, allowing for simple sampling and the effortless integration of sensors and actuators, such as stirring tables and dosing pumps. Encoded connectors ensure correct electrical connections, preventing misconfigurations.

The cabinet is also equipped with an active air extraction system, ensuring the safe removal of exhaust gases. Alternatively, the safety cabinet can be connected to an existing exhaust system for seamless integration into laboratory infrastructure.

Cabinet for modular laboratory system MPDS BASIC
MPDS PRO Cabinet for labs
MPDS®PRO

IP 54
657 x 472 x 475 mm (h x w x d)

+10°C to +35°,
non-condensing

 

thermoControl-100
thermoCONTROL 100
thermocontoll2000
thermoCONTROL 2000
spectroSENSE S200/1000
spectroSENSE
S200/1000
lunex SR SMA Spectroradiometer
lunex SR SMA
Spectroradiometer
Pump set chemical resistant
PUMP SET

Max. Flow rates 10 l/min, 13 l/min, 65 l/min or 125 l/min available

STORAGE VESSELS

3 liter, 4 liter, 5 liter
without outer cooling

3 liter vessel with cooling
STORAGE VESSELS

3 liter
with outer cooling

magnetic stirrer IKA
MAGNETIC STIRRER IKA

color squid white

Magnetic stirrer IKA „C-MAG HS 4 digital“
MAGNETIC STIRRER IKA

C-MAG HS 4 digital

Magnetic stirrer IKA „RET control-visc white“
MAGNETIC STIRRER IKA

RET control-visc white

5. CONTROL Cabinet with PLC

for measuring, controlling and regulating

The controlCABINET with integrated PLC (processCONTROL) is an extension module within the MPDS<sup>®</sup>PRO process development system stepping into a scalable and reproducible mini plant system. By using the MPDS<sup>®</sup>PRO in miniplant technology in the laboratory, it is possible to determine all photochemically relevant process parameters such as space-time yield, reaction kinetics, selection of suitable solvents, concentration, spectral absorption coefficient as well as optical path length, etc.. In addition, different photochemical process methods can be compared and evaluated side by side. Only with the basic process parameters obtained, the feasibility and cost of photochemical processes can be assessed (CAPEX / OPEX).

In addition, the controlCABINET can be used to store rack modules such as power supplies, cooling units or spectrophotometers for a structured and safe handling. The control CABINET is supplied by the photonCABINET via a coded system cable.

Icon Cabinet with PLC

Unlock the future of photochemistry

Our scientific board in the field of photochemical process technology is at your side at our PCC the Photochemical Competence Center in Ulm / Germany.

  • Feasibility studies bookable for 2 weeks
  • Advice from photochemical experts
  • Confidentiality and IP protection for customers
  • All types of photoreactors available for trials
  • Comprehensive analytics
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Safety & Functionality

The MPDS®PRO Set includes the photonCABINET which is a double walled, light-proof protective cabinet made of stainless steel with a corrosion-resistant coating . I fulfills the legal requirements for personal safety agains optical radiation and protects surrounding materials against aging. The photonCABINET it is the only product on the market that meets the high requirements of the applicable standards, is CE compliant and also practicable and functional for operators. The necessary measures implemented for having a safe and functional product are well designed and protected by international patents.

  • Modular system
  • CE compliant
  • Light-proof protective
  • Absolutely safe photochemical experiments
  • Easy to use and inexpensive to purchase

Any questions?

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